SEA FORCE® SOLAS Series

Willard Marine is the sole American manufacturer of SEA FORCE® SOLAS (Safety of Life at Sea) certified rescue boats. These rigid inflatable rescue craft are built to rigorous U.S. Coast Guard SEA FORCE® SOLAS standards and are trusted by military and commercial operators for man-overboard recovery, shipboard emergency response, and offshore rescue missions. Willard's SEA FORCE® SOLAS boats feature robust fiberglass hulls with inflatable collars, self-righting capability, and single-point lifting systems for rapid launch and recovery at sea.

Certified for Life-Saving Missions: The Willard Standard

Our SOLAS rescue boats are rigorously designed, tested, and manufactured in the USA to meet and exceed the demanding requirements of the International Convention for the Safety of Life at Sea (SOLAS). Each vessel is a testament to our commitment to safety and reliability in the most critical maritime situations.

These boats feature essential safety equipment such as self-righting capabilities, robust lifting arrangements for davit launch, and durable construction to withstand harsh offshore environments. They are trusted by military, commercial, and private operators globally.

Willard Marine's SOLAS boats are U.S. Coast Guard approved and trusted by the U.S. Navy, Coast Guard, and commercial fleets worldwide. This establishes credibility and encourages the visitor to explore further.

SOLAS Certification and Testing Process

Our SOLAS Certified Models

SEA FORCE® SOLAS 670 Rescue Boat

SEA FORCE® SOLAS 670 Rescue Boat

Hull Length - 22 ft. (6.7 m)

6.7m | 9-Person | Diesel Jet – SOLAS-Certified. Mission Ready.

The Willard SEA FORCE® SOLAS 670 is a 22-foot rescue boat built to save lives at sea. As the only American-made SEA FORCE® SOLAS rescue boat in its class, the 670 meets all USCG and international SOLAS requirements. Featuring a deep-V fiberglass hull and self-righting design, it's engineered for maximum stability and speed in emergency situations.

Key Specifications

  • Length: 6.7 m (22ft 5in)
  • Beam: 2.70 m (8ft 8in)
  • Capacity: Up to 9 persons
  • Propulsion: 220 hp Volvo Penta D3 diesel inboard engine with Hamilton waterjet (Max HP: 230)
  • Fuel: 40 gallon heavy-duty aluminum tank
  • Speed: ~26.5 knots
  • Certification: USCG Approved (No. 160.153/6/1) & SOLAS Certified

Construction & Features

  • Hand-laid fiberglass hull and deck (no wood, all composite).
  • High-density foam inserts and internal girders for hull reinforcement.
  • 5-chamber, 22-inch diameter UV-resistant polyurethane inflatable tube with lifelines and rubstrakes.
  • Non-skid decks with flush deck drains (elephant trunk scuppers).
  • Full-height transom with stainless cap and twin towing bollards.
  • Built-in self-righting capability (roll bar/frame and inflation bag).
  • Four integrated lift points for single-point hoisting (3 or 4-leg sling).
  • Cranston-Eagle single-point lifting frame with off-load release hook available.
  • Standard safety: two 5-lb fire extinguishers, SOLAS equipment kit, emergency tiller, boat hook, paddles, searchlight.

Mission Applications

Designed as a rescue boat for large ships (naval vessels, coast guard cutters, oil tankers, research ships, passenger ferries). Ideal for man-overboard recovery, emergency evacuations, and open-water search and rescue in rough conditions. Used on offshore platforms and military vessels as a primary rescue craft.

Notable Users

U.S. Navy's Military Sealift Command (MSC), Maersk Line (for MSC-managed vessels), Alaska Marine Highway System (e.g., M/V Columbia), NOAA, U.S. Army Corps of Engineers (e.g., dredge McFarland). Deployed by offshore oil companies and cruise lines for over a decade.

Available Configurations & Options

Typically center console with inboard engine/waterjet. Aluminum-framed canopy or bow post for self-righting bag. Options: self-righting system, single-point lifting frame/hook, Miranda foldable davit lifting system, various navigation electronics. Customizable with mission-specific gear while maintaining SOLAS certification.

SEA FORCE® SOLAS 590 Rescue Boat

SEA FORCE® SOLAS 590 Rescue Boat

Hull Length - 20 ft. (5.9 m)

5.9m | 6-Person | Versatile SOLAS Platform

The SOLAS 590 is a midsize rescue RHIB offering the same certified safety features as the 670, including stability and self-righting, but in a slightly smaller, lighter boat. It is suitable for vessels with less deck space or lower davit capacity.

Key Specifications

  • Length: 5.87 m (19ft 3in)
  • Beam: ~2.5 m (8ft 3in)
  • Capacity: Up to 6 persons
  • Propulsion: Small inboard diesel with waterjet, or SOLAS-approved outboard (Design HP: 150-160 hp max)
  • Speed: Mid-20 knot range
  • Certification: SOLAS Certified (Achieved post mid-2010s USCG testing)

Construction & Features

  • Heavy-duty fiberglass hull (foam reinforcement, no wood).
  • Orange SOLAS-grade inflatable collar.
  • Non-skid self-bailing deck.
  • Integrated lifting points with self-righting system.
  • Three-point lifting sling for single-point hoist.
  • Required SOLAS rescue equipment package.
  • Redundant buoyancy for safety.

Mission Applications

Well-suited for offshore support vessels, medium-sized passenger ships, or large private yachts. Functions as a dedicated man-overboard boat on cargo ships, oil platform support vessels, or research ships. Provides quick response for retrieving persons, personnel transfer, or SAR tasks near host ship. Fills niche for reliable ~19ft rescue RHIB.

Notable Users

Developed for industry demand; likely adopted by commercial operators (shipping lines, offshore companies) post-certification. Potential users include Maersk Line, MSC, passenger ferries, or cruise ships where a 6.7m boat won't fit. Positioned as a workhorse rescue boat for military and industry.

Available Configurations & Options

Typically center console helm with inboard engine/jet drive. Potential for high-power outboard (e.g., 150 hp) with appropriate guards. Standard SOLAS features included. Options similar to 670: single-point lifting frame, navigation electronics, custom seating. Miranda davit system compatibility. Can be built with minor modifications while retaining certification.

SEA FORCE® SOLAS 540 Rescue Boat

SEA FORCE® SOLAS 540 Rescue Boat

Hull Length - 18 ft. (5.4 m)

5.4m | 6-Person | Outboard Powered Compact Rescue

The SOLAS 540 is a compact rescue RHIB designed for smaller vessels, featuring an outboard engine solution. It became one of the few SOLAS-certified outboard-powered rescue boats, offering a full-featured rescue capability in a smaller, efficient package.

Key Specifications

  • Length: ~5.4 m (17ft 10in)
  • Beam: ~2.5 m (8ft 3in)
  • Capacity: Up to 6 persons
  • Propulsion: 90 hp four-stroke outboard (with propeller guard)
  • Certification: USCG Approved & SOLAS Certified (Projected by 2015, now offered)
  • Weight (fully loaded): Approx. 1,300 kg

Construction & Features

  • Fire-retardant fiberglass (E-glass) hull.
  • Orange inflatable buoyancy tube.
  • Non-skid self-bailing decks.
  • Automatically inflating self-righting bag system.
  • Lifting eyes for single-point hoisting.
  • Full SOLAS equipment package (repair kit, oars, waterproof kit, etc.).
  • Reinforced transom for outboard mounting with stainless steel propeller guard.
  • Covered aft stowage box (doubles as seating) and aluminum mooring bits.
  • Lightweight design for smaller davit systems.
  • SOLAS-required stability, remains upright and buoyant if swamped.

Mission Applications

Targets operations where space is premium: smaller cargo ships, research vessels, offshore service vessels. Ideal for quick man-overboard deployment, harbor or near-shore rescue. Suitable for vessels that cannot handle the weight of a larger FRB. May attract navies/coast guards for standardized small rescue RHIBs.

Notable Users

Development highlighted in industry press; full deployment post-certification. Potential early adopters: U.S. Navy (smaller auxiliary ships), commercial fleets updating older rescue boats. Customers of larger Willard models (ferry systems, MSC) may have ordered 540s for specific vessels. Innovation of SOLAS-certified outboard boat was notable.

Available Configurations & Options

Standard: center console with helm controls for outboard, seating (jockey-style or bench). Frame over engine area for self-righting bag/lifting point. Potentially tiller-steered version for extreme simplicity. Options: choice of SOLAS-approved outboard brand, additional navigation aids (compass, GPS, VHF), custom cradling. Miranda davit adapter available. Simpler maintenance due to outboard.

SEA FORCE® SOLAS 490 Rescue Boat

SEA FORCE® SOLAS 490 Rescue Boat

Hull Length - 16 ft. (4.9 m)

4.9m | 6-Person | Tiller or Console Options

The SOLAS 490 is the smallest, nimble, and lightweight rescue boat in Willard's lineup, built to full SOLAS standards and USCG-approved. It features a self-righting system, a critical feature for its size, and is designed for quick deployment from vessels with very limited space.

Key Specifications

  • Length: 4.90 m (16ft 1in)
  • Beam: ~2.0 m (6ft 7in)
  • Capacity: Up to 6 persons
  • Propulsion: 40 hp outboard engine (gasoline four-stroke, max HP 40)
  • Speed: ~20 knots (light load)
  • Certification: USCG Approved (No. 160.156/25/1) & SOLAS Certified

Construction & Features

  • Multi-chamber polyurethane tube, tough fiberglass hull.
  • Open self-bailing deck.
  • Self-righting system (CO2-inflated bag on a frame).
  • Three-point lifting sling attachment for single-point davit/crane.
  • Standard SOLAS equipment pack (bailout pump, oars, signaling devices, first-aid kit).
  • Built-in hull flotation and reinforcement (foam inserts, limber holes).
  • Unsinkable and durable design.
  • Small size for easy nesting on deck or lifeboat station.

Mission Applications

Ideal for ships with very limited space: merchant cargo ships, small cruise ships, offshore workboats, large yachts. Quick man-overboard retrieval. Can double as a tender in calm conditions. Suitable for smaller coast guard cutters or naval vessels as a ready rescue boat. Widespread adoption in commercial maritime sector.

Notable Users

Multiple U.S.-flagged and international vessels. Maersk Line, U.S. Navy MSC (for certain auxiliary ships). Alaska Marine Highway ferries (potentially prior to upgrades). Popular for U.S. government-owned vessels due to American-made status. Comes with USCG SOLAS Rescue Boat Certificate.

Available Configurations & Options

Two configurations: tiller-steer model (saves weight/space) or side console model (ergonomic control). Both SOLAS-approved with self-righting/lifting. Options: fold-down GRP canopy, choice of tube material/color (orange standard), mounting cradles. Different SOLAS-approved 40hp outboard brands can be integrated. Standard emergency steering tiller.

For the latest on our SOLAS offerings or to discuss custom requirements, please contact us.